In-situ metallurgical analysis of engineering components
Mechanical Testing
Tensile testing
Impact testing
Bulk hardness testing
Micro-hardness testing
Bend/ Rebend testing
Wear Testing
Sampling
Raw materials
Intermediate product and final product from CP, SP, BF, Pellet Plant, IBMD, RMHS & Stores
Support to an iron-making unit, Product
Technology group and R&D units in plant trials
Sampling of purchased raw material
Scrap
Physical and High Temperature Testing
The rheological characteristics of component coals and coal blends, including CSN, Fluidity and Dilatation
CSR-CRI, Size analysis, Moisture, Micum Index, Porosity and Bulk density of coke
RI/RDI analysis for sinter
Cold crushing strength (CCS)
Porosity measurements
Particle size analysis
In-Process Sample & Product Testing
Hot metal analysis
Process steel samples during steelmaking
Test piece analysis
Iron and steel-making slags
Byproduct plant analysis (Coke plant)
Long product and flat product testing
Raw Material Testing
Iron ore
Iron ore pellets
Iron ore sinter
Coal and coke
Fluxes used in steel making
Bulk and noble ferro alloys
Additives used in iron and steel making
Incoming refractories
Failure Analysis of Engineering Components
Engineering
Polymer and composites
Power Transmission components such as shafts, gears, coupling etc.
Bearings
Thermocouple
Bolts and fasteners
Structural components
Pipes and tubes
Boiler failure
Roll failure
Weld failures
Corrosion
High temperature oxidation
Fatigue & brittle failures
Wear & abrasion Creep
Life enhancement projects, Training & Consultancies
Life enhancement of engineering components
Indigenous development of engineering components
Selection of welding electrodes
Establishing quality assurance plans for critical components to reduce potential failures
FEA simulation-based study
Failure Analysis and Metallography
XRF, ICP, IR Absorption spectroscopy
Consultancy on NABL, BIS and ISO certification and laboratory setup
Our Strengths
Experience and Collaboration
75+ years of experience in Metallurgical investigation and Raw materials analysis
Collaboration with reputed research and academic institutes
Having professionals empaneled as External Assessors by the National Accreditation Board for Testing and Calibration Laboratories (NABL)
No. of failure cases handled per month on average: 20 with average response time: 10 days
Accreditions and Publications
Accreditation of Chemical and Mechanical testing Labs to ISO/ IEC: 17025 (2017) standards
Participation in certification of certified reference materials from xternal agencies such as the Bureau of Analyzed Samples, UK
No. of publications in reputed journals per year: 10
Facilities and Expertise
State of the art facilities with wide range of equipment to test wide range of materials
Expertise in failure analysis of components and product defect investigation
Well trained and experienced professionals from reputed institutes (PhDs, M. Tech., and B.Tech. mostly from premier institutes like IITs, IISc in Metallurgy, Mechanical and Chemistry)
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